Top 10 Power Transformer Manufacturers, Company in India

The transformer is a crucial equipment for safe and reliable electricity transmission. Given the potential safety hazards associated with poorly performing and poorly built transformers, you must be certain that you will buy them from a reliable source. If you are looking for a Top 10 Power Transformer Manufacturers, Company in India with a proven record, Mahendra Transformer is a prominent name that comes to mind. Located in Ghaziabad, Mahendra Transformers has an exceptional manufacturing facility equipped with modern technology. With their commitment to providing outstanding products, they have earned trust amongst their diverse clientele which includes the power generation industry, power distribution industry, mining industry, chemical industry, manufacturing industry, solar power projects, wind farms, the metal processing industry, etc. Here are the key factors that make them the most trusted manufacturer of transformers:

• Over 30 years of experience delivering excellent quality transformers to a wide array of clients.
• A state-of-the-art manufacturing facility that continuously adapts to the new demands of consumers and is equipped with advanced technology.
• Highly skilled professionals dedicated to producing outstanding results.
•  Stringent quality checks for safety, durability, and high performance.
• ISO 9001:2015 certified company proving its commitment to international quality, safety, and sustainability standards in manufacturing.
• Sourcing raw materials of premium grade by maintaining long-term relationships with vendors.

Besides the above-mentioned factors, they provide a diverse type of transformers, each suited for specific needs. Here is a comprehensive list of industries and sectors where transformers are used, along with the different types of transformers provided by Mahendra:

Power Transformers are used in the following Applications

We are known for manufacturing a wide variety of transformers that are crucial for the functioning of several industrial machines and equipment, along with the transmission of electrical energy to long-distance places. The major transformers manufactured by us are:

Types of Transformers

Power Transformers

As the name suggests, a power transformer is considered one of the most powerful transformers and is utilized for transferring electrical power by stepping up or stepping down the voltage according to the required output. It is one such transformer that is mainly used for energy transmission to long-distance places. It is their feature that helps minimize the loss of electrical energy without causing any obstruction in the safe transmission of electrical power. At Mahendra Transformers, we fabricate power transformers with multiple voltage ranges so that we can fulfill all the demands with ease. We have become a Top Power Transformer Manufacturers due to the reliability, quality, maintenance, and technical support we offer.

Being one of the major transformers used for key applications, we are presently supplying these transformers to the Electrical Power Generation and Distribution Industry, Telecommunication Sector, Data Centers, Commercial Buildings, Residential Buildings, Chemical Industry, Steel Industry, Mining Industry, Manufacturing Industry, Transportation Sector, Aerospace Sector, Maritime Sector, and many more.

Power Rating	1600 KVA to 5000 KVA
Number of Phases	3-Phase
Voltage Ratio	33/11 KV to 11 KV/33 KV (can be customized)
Cooling Type	Oil Cooled
Winding Material	Mild Steel
Brand	Mahendra
Country of Origin	Made in India
Warranty	2 Years
Frequency	50-60 Hz

Distribution Transformers

As mentioned above, a Distribution Transformer is one such transformer that is used for stepping down or reducing the voltage level according to the desired voltage requirement at the receiver’s end. The reduction in the voltage level helps keep the machines and equipment safe by providing electrical energy along with the right voltage supply. Based on the variable load demand, we manufacture Distribution Transformers of different sizes. We are one of the best Distribution Transformer Manufacturers in India. Our experts take special care in designing these transformers due to their high demand in most industries, including both small and large industries. The technology, components, and features incorporated in these transformers are up-to-date according to present-day needs.

With our aim to support and help industries grow, our Distribution Transformers are delivered to different industries and commercial sectors. Some of the renowned industries we are dealing with are the Power Distribution industry, agriculture sector, oil and gas industry, data centers, telecommunication sector, educational institutions, hospitals, shopping malls & complexes, and wastewater treatment plants.

Power Rating	Up to 3000 KVA
Number of Phases	3-Phase
Voltage Ratio	10 KVA to 3000 KVA (can be customized)
Cooling Type	Oil Cooled
Winding Material	Aluminum or Copper
Brand	Mahendra
Country of Origin	Made in India
Warranty	2 Years
Frequency	50-60 Hz

Furnace Transformers

Unlike Power Transformers and Distribution Transformers, furnace transformers are utilized in dedicated industrial applications. They are considered specialized transformers due to their function of supplying low voltage and high current for metal processing and melting. Furnace Transformers are three-phase transformers with water-cooled technology for effective dissipation of heat for the safe and proper functioning of the machines. We design these transformers using cutting-edge technology that also helps them monitor the voltage level continuously to maintain the low voltage level with ease.

As one of the best Furnace Transformer Manufacturers in India, we have never failed to meet the expectations of our clients, and that has helped us become one of the Top 10 Power Transformer Manufacturers, Company in India, among several other companies. The availability of different types of transformers, like furnace transformers, at our manufacturing unit helps us fulfill the right current and voltage requirements in most metal processing, metal refining, and alloy melting industries. Some of these include the glass manufacturing industry, metal processing industry, ceramics manufacturing industry, chemical industry, steel industry, and waste recycling industry.

Power Rating	10 to 300 MVA
Number of Phases	3-Phase
Voltage Ratio	11kV/433V
Cooling Type	Oil Cooled
Winding Material	Copper
Brand	Mahendra
Country of Origin	Made in India
Warranty	2 Years
Frequency	500-1000 Hz

Hermetically Sealed Transformers

The design, configuration, and functioning of all these transformers vary from Power Transformers, Distribution Transformers, and Furnace Transformers. The components of these transformers are sealed inside a container, which offers resistance from moisture, oil, liquid, or air. It is an oil-cooled transformer that makes use of synthetic or mineral oil for proper dissipation of heat. The sealed packaging of the components also helps protect the components of the transformers from different external and environmental factors. We make use of the best material that makes these transformers reliable and durable to use under several circumstances. Due to the complete protection offered to their components by the enclosure, their components require less maintenance.

We have successfully captured the market with different transformers, including Hermetically Sealed Transformers, which are not available from every Transformer manufacturer. The proficient technicians and professionals working with us are helping us design these transformers with ease. Being used in most critical applications, we at present supply this transformer to different industries, including the mining industry, pharmaceutical industry, power generation sector, power distribution sector, aerospace sector, shipbuilding industry, healthcare sector, heavy machinery manufacturing industry, renewable energy sector, solar & wind power plants, wastewater management plant, chemical industry, and a few more.

Power Rating	50KVA and 2500 KV
Number of Phases	3-Phase
Voltage Ratio	1.1 KV and 33 KV
Cooling Type	Oil Cooled
Winding Material	Aluminum or Copper
Brand	Mahendra
Country of Origin	Made in India
Warranty	2 Years
Frequency	50 Hz

Compact Substations

It is one of the transformers that is relatively smaller in size compared to the other transformers. In other words, it is also known as a package substation, which consists of multiple components, including transformers, circuit breakers, switchgear, and other electrical devices. It is one such transformer that offers multiple functions, including the alteration of voltage, electrical power transmission and distribution, and preventing damage to the electrical system due to short circuits or faults. We are the main Compact Substation Manufacturers in India. Unlike the other transformers designed by us, the applications of Compact Substations also vary. They are most suitable for industries and commercial buildings where highly effective electrical energy distribution is required and space limitations exist. It is one of the major reasons behind their compact size. The spaces for which we supply this transformer are wind farms, solar energy farms, data centers, residential areas, the transportation sector, different industrial units, commercial buildings, educational institutions, urban areas, and many more. Compact substations are also suitable for places in highly populated areas.

Power Rating	Up to 2500 kVA
Number of Phases	3-Phase
Voltage Ratio	Up to 33 kV
Cooling Type	Oil Cooled
Winding Material	Copper
Brand	Mahendra
Country of Origin	Made in India
Warranty	2 Years
Frequency	50-60 Hz

Conclusion

All these transformers can be easily customized according to any demand shared by our clients. To get any of these transformers in different capacities, sizes, and voltage ranges, Mahendra Transformers are considered the best. Apart from us, there are a few more manufacturers that offer the best transformers in India.

FAQ: About Power Transformer Manufacturers

Q: What is a Power Transformer?
Ans: A Power Transformer is a static electrical device that uses electromagnetic induction to transmit electrical energy between two or more circuits. In power distribution systems, it is commonly used to step up (increase) or step down (decrease) voltage levels.

Q: What should I consider when choosing a Power Transformer Manufacturers?
Ans: When selecting a Power Transformer Manufacturers, consider factors such as:

• Quality and Reliability: Look for manufacturers with a reputation for producing high-quality, reliable transformers.
• Compliance with Standards: Ensure they meet industry standards and certifications (e.g., IEEE, IEC).
• Experience and Expertise: Choose manufacturers with extensive experience and technical expertise in designing and producing transformers.
• Customer Support: Evaluate their customer service and after-sales support.
• Customization: Check if they offer customization options to meet specific needs.
• Cost and Delivery: Compare prices and delivery timelines to ensure they align with your project requirements.

Q: How can I assess the quality of a Power Transformer?
Ans: To assess the quality of a Power Transformer, consider:

• Technical Specifications: Review the transformer’s design specifications and performance data.
• Manufacturing Standards: Ensure adherence to industry standards and certifications.
• Testing and Inspection: Check if the transformer undergoes rigorous testing and quality control processes.
• Reviews and References: Look for customer reviews, case studies, and references from other users.

Q: What are the common types of Power Transformer?
Ans: Common types of Power Transformers include:

• Distribution Transformers: Used for stepping down the voltage in distribution networks.
• Power Transformers: Used for stepping up or stepping down voltage in high-voltage transmission networks.
• Autotransformers: Provide variable voltage levels and are often used in specific applications.
• Instrument Transformers: Include current transformers (CTs) and potential transformers (PTs) for measuring and protection purposes.

Q: What is the typical lifespan of a Power Transformer?
Ans: A power transformer’s average lifespan might vary from 20 to 40 years, depending upon several factors like design quality, maintenance methods, and operating conditions. Its lifespan can be increased with proper care.

Q: How important is maintenance for Power Transformer?
Ans: Power Transformer longevity and dependable performance depend mainly on maintenance. Regular servicing may help in finding and fixing such problems before they become failures. Testing, cleaning, and keeping an eye out for signs of wear or damage are common maintenance duties for insulation.

Q: What advancements are being made in Power Transformer technology?
Ans: Recent advancements in Power Transformer technology include:

• Smart Transformers: Incorporating digital monitoring and control systems for improved performance and diagnostics.
• High-Efficiency Designs: Developing transformers with better energy efficiency and reduced losses.
• Advanced Materials: Using new insulating materials and technologies to enhance performance and reliability.
• Compact and Modular Designs: Creating smaller, modular transformers for space-constrained applications.

Q: How do environmental regulations affect Power Transformer manufacturing?
Ans: Environmental regulations impact Power Transformer manufacturing in several ways, such as:

Energy Efficiency Standards: Requirements for transformers to meet specific efficiency levels to reduce energy consumption and losses.
Material Restrictions: Regulations on the use of hazardous materials and requirements for recyclable or environmentally friendly components.
Waste Management: Guidelines for the proper disposal or recycling of old transformers and their components.